High-voltage Brick Power Module
High-voltage brick power module is a single-output DC / DC converter with extremely high stability and extremely low ripple voltage. The module uses a "filling" process and is in miniaturized encapsulation. The module is suitable for industrial control systems, ground communication equipment, distributed power systems, semiconductor equipment, vehicle-mounted systems, ship systems, and airborne systems.
Description
The high-voltage brick modules mainly have 2 typical inputs: 500V and 300V;
The output voltages mainly are: 24V, 28V, 36V, 48V;
Power: Maximum power up to 1200W;
116.8mm×61.0mm×12.7mm、 61.0mm×57.9mm×12.7mmDimensions: 116.8mm × 61.0mm × 12.7mm (full brick), 61.0mm × 57.9mm × 12.7mm (500W half brick)
Quality grade:
Operating temperature | Storage temperature | Grade Classification | |
M | -55℃~+100℃ | -65℃~125℃ | military standard grade |
I | -40℃~+100℃ | -55℃~125℃ | military temperature grade |
R | -40℃~+100℃ | -45℃~125℃ | Industrial grade |
Main Technical Parameters (such as PDM1000W-300S28T full brick DC/DC power module)
(1)Main parameters:
Input voltage | Output voltage | Output current | Rated power | Efficiency |
240-425Vdc | 28Vdc | 35.7A | 1000W | 94%@35.7A/25℃ |
(2)Key waveforms and curves:
Advantages and Disadvantages Compared with Other competitive Products
Product | Our product PDM1000W-300S28T | One competitor’s product in Beijing | One competitor’s product in Shenzhen |
High temperature 100-degree comparison | One-time pass | Barely pass after multiple tests | Hang up in 6 minutes |
Full load 1000W efficiency | 95.5% | <95% | 93.5% |
8 modules in parallel 8000W comparison | Parallel precision<4%, pass the test | Parallel precision cannot meet the requirements | Parallel precision cannot meet the requirements |
Electrical characteristics:
Input characteristics | Minimum | Typical value | Maximum | Unit | Notes |
Input voltage range | 200 | 300 | 425 | VDC | |
Input under-voltage protection | 165 | 175 | 185 | VDC | |
Input over-voltage protection | 445 | 460 | 475 | VDC | |
Maximum input current | 3 | A |
Output characteristics | Minimum | Typical value | Maximum | Unit | Notes |
Output voltage precision | -1.0 | +1.0 | % | ||
Output adjustment range | -20 | +10 | % | ||
Voltage source regulation | ±0.2 | % | Input measured from low voltage to high voltage | ||
Load regulation | ±0.5 | % | Output measured from no load to full load | ||
Temperature drift coefficient | ±0.02 | %/℃ | |||
Output dynamic overshoot | ±5.0 | %Vo | Load change 75% -100% -75% Rated load, di/dt=1A/us | ||
Output dynamic recovery time | 500 | us | |||
Output over-voltage protection | 115 | 140 | %Vo | Vo: output typical value, hiccup protection | |
Output over-current protection | 110 | 130 | %Io | Io: rated output current, constant current hiccups | |
Start-up time | 100 | ms |
Advantages and Disadvantages Compared with Other competitive Products
Compared with one famous company , take the typical 28V output as an example:
Index items | Our company | SYNQOR |
Input voltage | 200V-425V(300V series) 400V-625V(500V series) | 180v-425V |
Maximum power | 500w | 300w |
Efficiency | 92.0% | 89% |
Traditional high-power density module power circuit topologies mostly use converter structures such as forward, half-bridge, and full-bridge, but they cannot realize real soft switching, which causes serious losses under high-frequency and high-voltage operating conditions, thus limiting the furthur improvement of switching frequency and power density;
This product proposes a high-frequency transformer primary side series LLC + output terminal interleaving Buck cascade DC converter in the design scheme;
The front-stage LLC of the cascade DC converter works in fixed frequency and open-loop mode to achieve electrical isolation and voltage reduction;
The back-stage interleaving Buck circuit uses the same duty cycle and closed-loop working mode to achieve output voltage regulation and natural current sharing and balanced transmission power of transformer;
In addition, the synchronous rectification drive circuit of the variable frequency LLC is more complicated, and the fixed frequency control mode of the LLC makes the secondary side synchronous rectification easy to realize, which can further improve the efficiency;
It mainly focuses on standardized products and single product batches, and also supports customization.
ISO9001,CE,ROHS
It is suitable for industrial control system, ground communication equipment, distributed power system, semiconductor equipment, vehicle-mounted system, ship system, airborne system, etc.
Recommended Products
Get in Touch
ABOUT US
DOWNLOAD
CONTACT INFO
Add:
Building 1&5, Jiaxing Smart Industrial Park, No.587 Taoyuan Rd, Xiuzhou District, Jiaxing, Zhejiang, China
Tel:
+86-573-82651167
Fax:
+86-573-82651167